Aquarator®

There has been a need in recent years to reduce construction costs for flood control and irrigation-related facilities. Changing the wire drum type switchgear to a rack type, has made it possible to save on space and maintenance, and reduce costs.There has been a need in recent years to reduce construction costs for flood control and irrigation-related facilities. Changing the wire drum type switchgear to a rack type, has made it possible to save on space and maintenance, and reduce costs.

Aquarator®—The Underwater Mechanical Aerator and Agitator

Aquarator

Ever since inventing the country's first energy-saving aerator and agitator in 1975, Hanshin Engineering has continued to innovate to pioneer a new future for people and water. Consistently embodying this idea and technology in the best possible way is the Hanshin Aquarator®.
The Aquarator® has raised the bar in terms of Japanese aerators and agitators in all kinds of fields.
A technology that continues to evolve ahead of the times with timeless, unchanged ideas.
This fact is borne out in the Hanshin Aquarator®.

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1,000 Treatment Plants, 10,000 Units Delivered, Best Performance in the Industry

The Aquarator® has raised the bar in terms of Japanese aerators and agitators in all kinds of fields.
A technology that continues to evolve ahead of the times with timeless, unchanged ideas.
This fact is borne out in the Hanshin Aquarator®.
By separating the power sources for the air supply and the aeration/agitation functions, the Aquarator® allows for easy tracking of load fluctuations. This helps to save energy, significantly reducing water treatment costs.

Far and wide aeration with oblique discharge. Increased discharge output with petal-shaped segmentation. Free from clogging. High air miniaturization with proprietary technology
Far and wide aeration with oblique discharge. Increased discharge output with petal-shaped segmentation. Free from clogging. High air miniaturization with proprietary technology

The Aquarator® greatly increases aeration energy efficiency through the separation of the power sources for the two main aeration functions, that of supplying the air and agitation/aeration, to become an efficient underwater apparatus for the function of agitation/aeration. (Ministry of Construction (now the Ministry of Land, Infrastructure, Transport and Tourism) Technology Assessment No. 81102)

By separating the elements that control air supply and the function of aeration/agitation, the Aquarator® can be used as an underwater agitator for both aerobic and anaerobic agitation. In addition to the standard activated sludge method, it is easy to choose between various treatment methods, including aerobic and anaerobic activated sludge, intermittent aeration, and batch.

The separation of control (power source) means the Aquarator® can easily accommodate fluctuations in water treatment conditions and changes in treatment methods in an energy efficient manner.

Depending on the situation and purpose, the unit can use the air supply function (blower) or the aeration/agitation function (Aquarator®) either controlled separately or both together at will. This means suitable follow-up treatment can be carried out especially with heavy load fluctuations.

Meeting a Variety of Demands at a High Level

A shift away from traditional aerators

The Aquarator® can flexibly accommodate different tank shapes and operational methods, and can handle treatment reliably.
The Aquarator®, for both aerobic and anaerobic use, demonstrates its performance not only as an aerator, but also as an underwater agitator.
It can also be used as auxiliary agitator for other aeration equipment.
The Aquarator® can solve a variety of problems, including low concentrations of dissolved oxygen (DO) in the tank, sediment build-up, and reduced functionality due to clogging.

A shift away from surface aerators

Maintenance

Schematic diagram of underwater drive

Replacement Parts Recommended Replacement Eligible Replacement Parts
1st 2nd 3rd 4th
Water seal cassette (for output shaft) Within 3 years
Oil seal cassette (for motor shaft) Within 3 years
Bearings for motor shaft Within 3 years
O-rings for connection points Within 3 years
Lubrication gear oil Within 3 years
Anti-corrosion board Within 3 years
Internal speed reducer gears On 2nd or 3rd service
Internal speed reducer bearings On 2nd or 3rd service
Cabtire cable As required
Other Underwater motor
Underwater speed reducer
A shift away from aeration pipes, tubes and plates
Schematic Diagram of Underwater Drive
  • (1) Water seal cassette (for output shaft)
  • (2) Oil seal cassette (for motor shaft)
  • (3) Bearings for motor shaft
  • (4) Lubrication gear oil
  • (5) Internal speed reducer gears
  • (6) Internal speed reducer bearings
  • (7) Cabtire cable

Note: Please contact us about regular maintenance and repairs when using in intermittent mode.

Products Used by

Local governments (local public organizations), paper mills, chemical plants, various food factories, etc.